Shenzhen Longyin Printing Packing Co., Ltd.
Shenzhen Longyin Printing Packing Co., Ltd.
Home> Blog> Book printing process detailed explanation (in)

Book printing process detailed explanation (in)

January 29, 2024

The second chapter, offset printing, briefly describes the history of printing:

Letterpress printing was the earliest printing technique ever invented by our ancestors and it has been more than 1300 years. Letterpress printing evolved from the seal stamp and the extension stone, and the earliest words carved stone and seal were before the Shang Dynasty. The real symbol of typography is the engraving, which originated in the Tang Dynasty and was hand-carved with anti-words and simple graphics on the wooden plate. At that time, the book was scroll-shaped. In the Song Dynasty, wax printing was used to wax the wood and then sculpt it. The engraving wax was much more efficient than the carved wood. The binding of the book became a butterfly in the form of a page book. In order to print new content, whether it is carved wood or engraved wax, it must be reprinted. All the same text and graphics must be re-engraved, which is very troublesome. In the Qing Dynasty of the Song Dynasty, Bi Yi invented movable type printing, which was a leap of Chinese printing. In the Yuan Dynasty, Wang Wei improved the technology of Bi Yi, and produced this type of movable type and rotary type dial. Later, this advanced technology was widely spread to the world. From 1440 to 1448, the German ancient lamp treasure improved the type of wooden movable type into a typeface and used the method of casting to create characters. In 1798, Austria's composer, Saier, managed to invent lithographs with Bavarian limestone. In 1905, Lubel invented the indirect lithography, which is now commonly used, based on the principle of Siegel's lithographic printing ink and water mutually exclusive.

Modern printing classification:

Letterpress printing: The history of letterpress printing is the oldest and most popular. The printed images and text projections receive ink. The recessed parts do not accept ink. When the printing paper is pressed tightly, the ink is printed on the paper. Printing plates are mainly available in movable type, lead plate, zinc plate, copper plate, photosensitive resin plate, etc. Some books, bills, envelopes, business cards, etc. are still using letterpress printing: special processing such as bronzing, silver, embossing, etc. is generally used for letterpress printing.

Lithography: Offset printing is the most common and widely used printing method. The image and the non-image are in the same plane, and the water and the ink are mutually exclusive. The graphic part accepts that the ink does not accept water, and the non-graphic part is the opposite. The indirect method is used in the printing process. The image is first printed on the blanket cylinder. The graphic is changed from positive to negative, and the graphic on the blanket is transferred to the paper. Pictures, periodicals, brochures, books, samples, calendars, etc. can be used for this printing method.

Intaglio printing: Intaglio printing is the opposite of letterpress printing. The text and image are underneath the concave and the layout, and the concave part carries the ink. The shade of printing is related to the depth of the recession. The depth is shallow and the light is light. Due to the different printing inks on the four plates, the printed lines have a protruding sensation. Coins, stamps, and securities are all intaglio. Intaglio printing is also suitable for the printing of plastic films and silks. Due to the long plate-making time of the intaglio printing and the complexity of the process, the cost is high.

The stencil printing: also known as screen printing, if you have seen the teacher engrave the wax paper in the elementary school, then a better understanding of this printing method. Using screens, metal and synthetic materials such as screens, wax paper, etc. as printing plates, the graphics and texts are made into fine holes.

The non-graphic area is protected with printing material. The printing plate is closely attached to the substrate. The ink is permeated to the substrate with a squeegee or ink roller. Screen printing can not only be printed on flat substrates but also printed on curved substrates, with bright colors and no change in durability. Applicable to the printing of labels, bags, T-shirts, plastic products, glass, metal objects and other objects.

The above is a brief introduction to the types of printing, while modern books and newspapers basically use offset printing. Therefore, professional printing houses are equipped with offset printing machines.

Sheet-fed printing presses are divided according to the number of printed colors, and can be divided into monochrome machines, two-color machines, four-color machines, five-color machines, etc.; printing methods can be divided into single-sided printing machines and double-sided printing machines; press printing paper Forms can be divided into sheetfed and rotary presses.

Flat offset printing schematic

Flat offset printing schematic

The pros and cons of a book after it was printed, and the following factors:

The first is the printing press. It is easy for everyone to understand that “If a worker wants to do something good, he must first sharpen his tools.” If the accuracy of a printing press is not high and the stability is poor, it is difficult to expect it to print high-quality books and periodicals. ;

Followed by the ink, high-quality ink will make the graphic colorful, bright, accurate hue, give people visual enjoyment. Of course, this is not obvious for black and white books.

There are paper, the smoothness of the paper surface, and the uniformity of the coating layer will directly affect the effect of the graphic and text, of course, different types of prints should use different types of paper, we will introduce below.

In addition to the hardware conditions of the machine, ink, and paper, there will be factors such as printing accessories, which are not listed here. It is worth noting that there are software influences in addition to the hardware, and it is very important. For example, the person who presses the printer is turned by the person, the ink is adjusted by the person, and the color is chased by the person. Therefore, the operator's technique and operation specification are used. Responsibility is very important, and these are directly dependent on management.

Printing knowledge

*CTP advantages:

The CTP technology refers to the technology that the digital information of the graphic and text is output directly to the printing plate without outputting the film. It not only eliminates the process of film imaging, imposition, printing, and PS plate fixing of the traditional laser image processing but also Using digital technology instead of traditional analog technology or analog digital hybrid technology, CTP technology has been hailed as a technological revolution in the field of printing.

The technical superiority of CTP plate compared with the traditional PS plate lies in:

1. The speed of plate making has been improved, and the plate making time has been shortened from the traditional 50 minutes to only a few minutes, thereby shortening the production cycle of books;

2, improve the printing quality, can reproduce 1% to 99% of the network; and the traditional PS version is up to 5% to 95%;

3, Plate with high resolution (175 lines / inch or more), can meet the requirements of high-quality color printing.

* Plates and prints:

The picture and text dot on the original plate of the color separation plate is transferred to the printing plate by means of sensitization. For the lithography, the site of the printing plate has the ink affinity function, and the blank site has hydrophilic ink repellent performance. This image transfer program is for lithography printing. Only when the original picture is printed into a printed drawing board to form an ink graphic, and then transferred to the paper by printing, the reproduction of the graphic and text can be completed.

Shaiban is a bridge process between plate making and printing. On the color separation plate, it is required to transfer the graphic of the original picture without distortion. Under the printing, it is required that the hydrophilic property of the ink-repellent performance and the blank part of the graphic part be distinct, and at the same time, it must withstand tens of thousands of impressions and friction without changing its hydrophilic property.

However, it is an intermediate transfer process, and changes are bound to happen. In order to achieve stability and change, it is necessary to control plate sensitization performance, printing plate operation process, image transfer data, and adaptability to printing. The overall specification data of the process guarantees a smooth and good reproduction of the entire reproduction.

The printing plate goes through twice in the entire copying process, once in print and once in print. Therefore, printing is very important in the entire reproduction process. Its quality directly affects the quality of the printed product and the printing efficiency.

When printing colorful books (such as colored book covers, pictorial magazines, color magazines), we only need four basic colors. C, M, Y, and K are commonly used four primary colors. In the printing of the primary colors, the four colors have their own color version, and the dots of this color are recorded on the color plate. These dots are generated by the halftone screen. Combining the four color plates together is like The defined color. In fact, the four printing colors on the paper are separated, but the distance is very close. Because the human eyes have limited resolution, they cannot be distinguished. The visual impression obtained is the mixing effect of various colors. A variety of different colors.

Chapter 3 Rotary Printing

The printing principle of web offset presses and the basic offset presses are basically the same. However, due to the very high printing speed of the rotary press, printing on the front and back, and the automatic folding device, the volume of an 8-color commercial rotary press is very large. Of course, its printing efficiency is also very high. Roughly, the output of a rotary machine is equivalent to seven or eight flat-sheet four-color offset presses.

The following are the characteristics of the webcam:

l. Commercial web presses use roll paper, which is suitable for thin paper with a paper thickness of 1059 or less.

2. The printing speed of the rotary machine is very high, with an average speed of 50,000 sheets per hour, while the general flat-sheet offset press has a printing speed of 10,000 or less. In addition, the web printing machine prints both sides of the web at the same time, and the flat-sheet machine prints one side, and after the ink is substantially dried, the printing is reversed.

3, the wonderful thing about the rotary machine is that the printed sheets are quickly dried and disconnected after printing.

Contact Us

Author:

Ms. annie guo

Phone/WhatsApp:

+8618127094520

Popular Products
Industry News
You may also like
Related Information
Book Printing: New book features recipes from erotic literary classic

Mencius once said: "The desire for food and sex is part of human nature." Now that recipes from China's most well-known piece of erotic literature Jin Ping Mei (The Plum in the Golden Vase) have been...

Some Notes on Nanjing Book Printing Paper

There are a lot of notes on the book printing paper, but the drying of the paper is very important, if the paper is too much moisture will cause unnecessary trouble. In such circumstances,...

Book printing ink market analysis

In recent years, the printing and printing ink industry has been struggling with difficulties. It has seen a dramatic drop in the thermoset ink market, and the sales volume of gravure printing inks...

Detailed book printing process (4)

Chapter 5 Stapling Leaflet: This is the simplest binding. It can also be said that there is no binding. It is OK to directly cut the printed sheets according to the size of the finished product....

Related Categories

Email to this supplier

Subject:
Email:
Message:

Your message must be betwwen 20-8000 characters

Contact Us

Author:

Ms. annie guo

Phone/WhatsApp:

+8618127094520

Popular Products
Industry News
Shenzhen Longyin Printing Packing Co., Ltd. Shenzhen Longyin Printing Packing Co. Ltd is a professional printing company which located in Shenzhen nearby Hongkong S.A.R. With convenient transportation system and export advantageous geographic...

NewsLetter

  • Mobile-Phone
    +8618127094520
  • Address
    15 / F, Zhongxin Technology Building, Bagualing, Shenzhen, Guangdong China
We will contact you immediately

Fill in more information so that we can get in touch with you faster

Privacy statement: Your privacy is very important to Us. Our company promises not to disclose your personal information to any external company with out your explicit permission.

Send