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Detailed book printing process (4)

February 24, 2024

Chapter 5 Stapling

Leaflet: This is the simplest binding. It can also be said that there is no binding. It is OK to directly cut the printed sheets according to the size of the finished product.

Folding: This folding machine is completed. The form of folding includes any form of folding, three-folding, four-folding, and folding.

Saddle stitches: For booklets with thin paper or fewer pages, the binding costs are lower. The booklet size is divided into one, two, and three. Such as magazines, supermarket discount books, exercise books, product manuals and so on.

Saddle stitching process:

Binding: Divided into ventilated rubber, grinding ridge and cross-line packing. Among them, the first two binding methods are collectively referred to as wireless glue. We see a large number of books and magazines are using wireless binding binding. This binding imposes a requirement on the thickness of the paper, and thick paper is not intended for use. The advantages of string-lined paperbacking are strong and durable, and the content of the book can be fully spread out, which is more beautiful than wireless glue, but the original is also higher. The recommended thickness of glue is 3mm.

Paperback (serial line, plastic) process flow:

Hardcover book:

Hardcover refers to the first book by the stringing machine posted a series of plastic ridge after the cut finished book block, after the flattening, ridge, paste gauze, affixed after the head cloth, a liner and gluing a bookbinding Ways can be divided into square ridge hardcover, round ridge hardcover, soft hardcover (pseudo hardcover) and string hardcover and so on.

Hardcover books are elegant and sophisticated compared to paperback books. The main difference in appearance is that hard books shells are added before and after the book, and the cost of materials and binding costs are increased accordingly, which is suitable for the binding of high-end books.

The hard shell of the hardcover book is made by wrapping the gray board with the thickness of the gray board ranging from 1mm to 3.5mm, and different thicknesses can be selected according to the needs. Hardcover fabrics come in many varieties. The most common is the use of paper as a shell surface, and can use 128g to 200g coated paper, single-sided printing and lamination. When the fabric is a book mounting paper, it does not require oil, plastic, and shells. Book shell fabrics can also be artificial leather, fabrics, damask, PVC and so on.


The crafts on the fabric are splendid, such as local UV: frosted UV, colorful UV, thick UV; hot iron: hot gold, hot silver, hot gold, hot black, hot pressing, convex, concave and so on.

Hardcover books also include such technologies as gold-rolling, sleeve protection, and shrink packaging.

Hardcover book process:

In addition to the above binding methods, there are old-line bindings, sewing bindings, piercing bindings, luxury bindings, etc., which are no longer enumerated.


Plastic bonding line


Hardcover linkage line

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